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Balling Disc DESCRIPTION PARAMETERS Application Iron ore pellet plant Material Fine ore powder Dia. of balling disc. 3~7 m Turning speed of disc. 2~12.3 r/min Inclined angle of disc. 40~55 degree Production capacity 3~120 tph Features and benefits : Rubber liner is applied for
Figure 2 shows a flowchart of a typical pelletizing plant, highlighting the additive preparation, mixing and pelletizing feed preparation, the balling step, in this case using a disc pelletizer, and the induration step. Figure 2. Typical pellet plant using disc pelletizer as balling technology. Source: Elaborated by the authors from Metso [9]
Dec 07, 2017 IRON ORE PELLET PLANT BALLING DISC IMPORTANT PART FunZone. ... Visit of Iron Pellet Manufacturing Plant - Duration: ... Iron Ore Pelletizing ...
Iron ore fines are agglomerated into pellets and then indurated using a furnace to create iron ore pellets. These are typically fed to a blast furnace or DRI plant as part of the process to make steel. ... From mixing the filter cake is sent to the balling area where the ore is agglomerated on balling discs or balling drums into green(or ...
Introduction to Iron ore Pellets and Pelletizing processes. ... These forces responsible for the agglomeration of iron ore fines are generated in the balling disc due the rotational movement in the balling disc. When the solid particles come in contact with water, the ore surface is wetted and coated with water film. ... (Manager-Stores-Pellet ...
Jul 10, 2017 The iron ore production has significantly expanded in recent years, owing to increasing steel demands in developing countries. However, the content of iron in ore deposits has deteriorated and low-grade iron ore has been processed. The fines resulting from the concentration process must be agglomerated for use in iron and steelmaking. This chapter shows the status of the pelletizing
Iron ore must be shipped in bulk for maximum economy. 1.2 Pretreatment process In this process, the iron ore is ground into fines having qualities required for the subsequent balling process. The pretreatment includes concentrating, dewatering, grinding, drying and prewetting. In general, low-grade iron ore is ground into fines
Iron Ore Pelletizing Disc Alejandro FB05. Or balling,Pelletizing, and aftermarket services for the iron ore ballingpelletizing industry, carried out through either a disc pelletizer or rotary drum, custom disc pelletizers and balling drums, is a key part of efficiently and sustainably producing steel from iron ore fines of varying sourceseeco ...
CVIC Group is a leading supplier specializing in RD, manufacturing, and sales of iron ore pelletizing and sintering plant equipment and industrial ceramics. Its manufacturing Centre is located in Tangshan, in the province of Hebei, China, which is the largest steel-producing city and one of the most important heavy industrial cities in China.
Introduction to Iron ore Pellets and Pelletizing processes. ... These forces responsible for the agglomeration of iron ore fines are generated in the balling disc due the rotational movement in the balling disc. When the solid particles come in contact with water, the ore surface is wetted and coated with water film. ... (Manager-Stores-Pellet ...
Iron ore fines are agglomerated into pellets and then indurated using a furnace to create iron ore pellets. These are typically fed to a blast furnace or DRI plant as part of the process to make steel. ... From mixing the filter cake is sent to the balling area where the ore is agglomerated on balling discs or balling drums into green(or ...
All FEECO balling drums are engineered around the unique characteristics of iron ore for optimized, long-term green ball production. High-Capacity Iron Ore Agglomeration Iron ore pelletizing plants rely on high-capacity balling drums to agglomerate ore fines and concentrates into pellets ranging from 8 – 16 mm for optimal performance in the ...
Iron ore must be shipped in bulk for maximum economy. 1.2 Pretreatment process In this process, the iron ore is ground into fines having qualities required for the subsequent balling process. The pretreatment includes concentrating, dewatering, grinding, drying and prewetting. In general, low-grade iron ore is ground into fines
Typical pellet plant using disc pelletizer as balling technology. Source: Elaborated by the authors from Metso [9] ... The use of binders for iron ore pelletizing is required to: (a) increase the ...
Iron Ore Pelletizing Disc Alejandro FB05. Or balling,Pelletizing, and aftermarket services for the iron ore ballingpelletizing industry, carried out through either a disc pelletizer or rotary drum, custom disc pelletizers and balling drums, is a key part of efficiently and sustainably producing steel from iron ore fines of varying sourceseeco ...
working principle of disc pelletizer Disc pelletizing machine is used for pelletizing iron ore powder. It is one of the main equipment for pelletizing plants.Coke powder, lime powder or mixed quicklime, iron ore concentrate, after the input of disc balling machine mixing silo, evenly to the pelletizer cloth, at the same time by the water mist sprinkler supply pipes, tilt (Angle of 40 commonly ...
Nov 26, 2014 Iron Ore Pellets and Pelletization Process. Pelletizing of iron ore was started in the 1950s to facilitate the utilization of finely ground iron ore concentrates in steel production. For the pelletizing of iron ore there are two main types of processes namely, the straight travelling grate (STG) process and the grate kiln (GK) process.
Iron ore fines are agglomerated into pellets and then indurated using a furnace to create iron ore pellets. These are typically fed to a blast furnace or DRI plant as part of the process to make steel. ... From mixing the filter cake is sent to the balling area where the ore is agglomerated on balling discs or balling drums into green(or ...
The iron ore and additives with given moisture content are pelletized (formed into small balls referred to as green balls or green pellets) in a balling device. This could be a balling drum or a balling disk Pellets of various sizes exiting the balling device are discharged afterward on a deck of rollers, the roller screen, for removal of the ...
The most commonly employed agglomeration technique is pelletizing by which a mixture of iron ore, water, and binder is rolled up in a mechanical disc or drum to produce agglomerates (green or wet pellets). Figure 1: Iron pellets . The pelletizing process is a process which contains numerous sub-processes, or process segments.
Apr 12, 2020 IRON ORE PELLET PLANT BALLING DISC IMPORTANT PART - Duration: 1:08. FunZone 1,285 views. 1:08. TRRS 517: Michigan's Iron Ore Trail: The Lake Superior and Ishpeming Ore Dock - Duration: 13:37.
Ball Mills in the plant are fed with high-grade iron ore concentrate and high-grade iron ore fines, which are ground into the required size. The products from this process are used to make green balls. Additives such as lime and bentonite are combined with the iron in a homogenous mixture before being sent to a balling disc to make the green ...
Pellet production capacities range from 800 000 t/a up to three million t/a and the quality of the pellets can be flexibly adjusted according to production requirements. The ever-higher portion of fine and ultrafine iron ore from mining sites means that the pelletizing process is becoming more important for ore agglomeration.
Nov 26, 2014 Iron Ore Pellets and Pelletization Process. Pelletizing of iron ore was started in the 1950s to facilitate the utilization of finely ground iron ore concentrates in steel production. For the pelletizing of iron ore there are two main types of processes namely, the straight travelling grate (STG) process and the grate kiln (GK) process.
Mar 20, 2013 Pellet growth is controlled by the small amount ofwater sprayed in the disc and the adjustment in the disc rotational speed.A pellet plant contains a series of balling drums where the iron ore concentrateis formed into soft pellets, in much the same manner that one rolls a snowball,to make a pellet about the size of a marble (between 1/4" and 1 ...
Iron ore pellets are spheres of typically 6–16 mm (0.24–0.63 in) to be used as raw material for blast furnaces.They typically contain 64–72% Fe and various additional material adjusting the chemical composition and the metallurgic properties of the pellets. Typically limestone, dolomite and olivine is added and Bentonite is used as binder.. The process of pelletizing combines mixing of ...
The plant imports iron ores, the primary raw material, mainly from Brazil. The Grate-Kiln technology is used for pelletizing the iron ores. As part of pelletizing process, the ores undergo drying, grinding, balling and indurating process stages. Natural gas is used as fuel. Quality of pellets produced is checked at every process stage, to ...
Outotec's traveling grate pelletizing plant is the industry's leading induration technology for iron ore pellet production for a wide range of plant capacities. Based on over 60 years' experience and world-class RD, our process produces uniform pellets and ensures high performance and quality, with low investment and operating costs, as well ...
Iron Ore Fines Pelletizing Plant. Pelletizing or balling carried out through either a disc pelletizer or rotary drum is a key part of efficiently and sustainably producing steel from iron ore fines of varying sources FEECO is a leader in feasibility testing custom disc pelletizers and balling drums and aftermarket services for the iron ore ballingpelletizing industry
Pellet Plant has 2 sections 1.Green Balling 2. Induration Role of Green Balling section is to produce green pellets from concentrates. Induration section burns green pellets around 1250 C to increase compression strength from 1 kg/green pellet to “pellet” of 150kg/ burnt pellet . For Green Balling, a Balling Drum or Balling Disc is used.
Jan 01, 2015 The ratio in the output from the three main pelletizing technologies changes depending on practical circumstances, such as iron ore reserves, iron ore types, market demand, and required investment. The ratio for grate-kiln pellets has increased to 55.33% in 2011 from 7.21% in 2000, while the ratio for shaft furnace pellets has dropped to 42.05% ...
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